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AGF series vertical filling and sealing machine
This machine is mainly used for filling and sealing ampoules in pharmaceutical factories under sterile conditions. This machine is a stepper transmiss
Product details
Performance characteristics
◆ Change the previous three-stage fan-shaped block structure to an integral pulley structure, with the winch and integral pulley connected. When the overall wheel is connected to the small beam, it is more stable and almost free of broken bottles, solving the problem of difficult adjustment and easy loosening and misalignment of the old fan-shaped block structure.
The transmission components have been changed from the traditional chain transmission structure to synchronous toothed belt transmission, which provides smoother transmission and lower noise.
◆ The number of workstations and bottle pitch for bottle movement have been reduced, and the length of the walking beam is almost half of the original length, with good rigidity and more stable walking of the walking beam.
The moving guide structure of the walking beam has been changed from the previous sliding sleeve type to a rolling guide rail type, making the walking beam run more lightweight and flexible, while also enhancing its rigidity.
The filling station is designed with a special bottle positioning device, which makes bottle positioning simpler and more accurate. Inserting the needle into the bottle mouth is more reliable.
The heating device is equipped with a convenient height adjustment device, making it easier to adjust the height when changing specifications.
The new bottle turning mechanism replaces the traditional bevel gear transmission with synchronous gear belt transmission, making the transmission simpler. Avoiding the phenomenon of easy wear and tooth skipping of the original structure bevel gear.
The new split type wire drawing box structure has a beautiful appearance and is easier and faster to install and debug.
The new bottle beam adjustment method only requires turning the knob when changing specifications, eliminating the need for tedious alignment and adjustment work.
All specifications are replaced with a pin positioning structure, and there is no need to adjust the specifications. All parts that require frequent disassembly are designed for quick unloading, greatly improving unloading speed and saving time.
The rack is welded as a whole to improve rigidity and stability of the machine. There are few objects installed on the platform, making it easy to clean and maintain.
The machines are all in a closed laminar flow system, which improves the laminar flow effect. All structures are designed to achieve optimal laminar flow effect.
◆ Equipped with an automatic bottle feeding control device, it can automatically instruct the cleaning machine to pause bottle feeding when squeezing bottles, and automatically cut off the screw to feed bottles when there is a shortage.
The standard configuration of the filling system of this machine is a glass metering pump, which can be equipped with metal metering pump, peristaltic pump or ceramic pump according to different user needs; The standard model adopts cam control for filling, which can be manually adjusted by a single pump or centrally adjusted; The deluxe model adopts servo control filling, with high filling accuracy. It can carry out rapid, convenient and accurate integrated adjustment and separate adjustment on the touch screen, and can store the adjusted parameters for future use (multiple sets of parameters can be stored). It is suitable for users who often change the filling amount.
According to customer needs, optional options are also available:
Siemens, Schneider, Mitsubishi, Delta and other brand control systems;
Online detection, alarm, recording, and printing system for water, air pressure, water temperature, ultrasonic intensity, dust particles, and wind speed.
◆ ORABS CRABS、 Aseptic isolator system.
technical parameter
Product model | AGF8/1-20 | AGF10/1-20 | AGF12/1-20 | AGF16/1-2 |
---|---|---|---|---|
Applicable specifications (ml) | Ampoule bottle: 1-20ml | Ampoule bottle: 1-20ml | Ampoule bottle: 1-20ml | Ampoule bottle: 1-2ml |
Production capacity (units/hour) | 1-2ml:22,000 5ml: 16,000 10ml: 11,000 20ml: 6,000 | 1-2ml:24,000 5ml: 18,000 10ml: 15,000 20ml: 8,000 | 1-2ml:28,000-30,000 5ml: 20,000 10ml: 18,000 20ml: 12,000 | 1-2ml: forty-two thousand |
Filling accuracy (%) | ≤ ± 2.5 | ≤ ± 2.5 | ≤ ± 2.5 | ≤ ± 2.5 |
Gas consumption and pressure | Consumption: 1.5-2.5m3/h& Nbsp pressure: 0.2-0.3mpa | |||
Oxygen consumption and pressure | Consumption: 1.2-1.5m3/h; Pressure: 0.2-0.3mpa | |||
Dimensions (L × W × H) | 3791 × 1741 × 2380 or 4012 × 2088 × 2530 | |||
Weight (kg) | 2500 | |||
Power Supply | 380V 50Hz, 2.2kw |
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